Barn doors may be best left on barns. I currently receive about a call a month to question if I can deal with a accommodation sliding barn door injury. This is a trend that has continued since hotel designers decided that it will be a great concept to install sliding type barn doors to separate bathrooms and other areas from the hotel guest bedroom.
The first time I saw a door of this type installed in a newly renovated accommodation, I immediately considered that it was any sort of accident waiting to happen. It was either going to produce a pinch injury, a crush incident, or even the door would likely fall from the hanging rail and smash into someone. I had been more concerned that unattended children messing around with these doors would get seriously injured.
Sure enough, within a month of seeing this type of door installation, the calls started getting into the office. These calls have already been ongoing for the last 4 years.
The peculiar element of these installations is there are way too many small hardware component pieces that may become loose and ultimately fall off causing detachment in the door. Various manufacturers use different types and qualities of materials to create the doors slide, however, most door systems are subjected to the same problems. They loosen, collapse, fall off of their track or move out of adjustment leading to serious personal injuries of hotel guests since the sliding doors disconnect using their hanging hardware in one method or another.
What Goes Wrong? Defectively operating hotel barn doors have created injuries in several ways. Hanger bars are becoming detached through the wall. Guide rollers and limiters have become disconnected. Screws go missing and were unchecked. Door hangers have lost their grip. Rollers have cracked and broken. Rubber stops have disappeared. The base plates and screws that keep the door from swinging from the wall have broken or disconnected completely from the floor. Rust has affected the hardware due to moisture through the bathroom, and parts have seized. Glass doors have shattered because of stresses imparted because the door has become pushed into obstructions while they are out of alignment.
When depositions of hotel staff are taken and they are generally asked regarding how the barn door systems are maintained, the typical answer is “we don’t do much”. Sometimes they promise that they have boxes of replacement parts left through the original installation, and “when we notice something wrong, we go get one of those spare parts”. Many hotels claim they make routine inspections with their guest rooms, but I haven’t encountered one hotel that pays the appropriate awareness of these doors, even though an accident incident occurs.
Generally in most hotels the housekeepers are charged with cleaning and preparing the rooms for new guests. Those housekeepers are definitely the only look for room condition prior to a new occupancy. Housekeeping concerns are usually restricted to quickly checking to determine if the carpet is soiled, trash can liners will be in place, the bed sheets are clean, and toiletries have been in devote the toilet. Housekeepers do not possess the skill set, time within the room or training to evaluate loose hardware on sliding barn doors. Some managers have claimed that they inspect the rooms with some other hotel personnel on a routine scheduled cycle, however their inspections are often too far apart. Quarterly as well as monthly room checks are inadequate to counteract the daily changes that occur with all the hardware on most barn style doors. I actually have never seen any info on specific barn door hardware inspections. Generally speaking, life safety and room security are definitely the extent of the door inspections, if those issues are even evaluated.
What Sort Of Parts Are Saved To A Sliding Barn Door? Installations and hardware of such barn door systems often include approximately 30 separate components. There are bracket hangers that are attached to the top of the some form of a slab door. Doors can weigh over 200 pounds depending upon the door width, thickness, and height. The door hangers are connected to a roller of some type. These rollers can be made from steel, rubber, plastic or aluminum. Glass doors are hung using slots or holes which have been precut within the glass prior to tempering. Glass doors have hardware that really must be gasketed with rubber or plastic to keep metal components from making connection with the glass directly. All doors using rollers are held in place with an axel or screws. Next, the rod or bar stock these rollers move ahead must be properly linked to the wall.
To ensure that the carrier rods or bars are safely mounted, there should be steel backing plates or wooden blocking within the appropriate location in the adjacent wall. Sometimes, a renovation from the room has not included these backing materials, and also the hanging rods are founded into drywall alone. The brackets that mount these rods or brackets have to be positively located into some formidable blocking materials, and appropriately mounted using proper screws designed to maintain the weight from the door and sliding systems. Deformation in the finished drywall surface, as a result of weight of improperly designed systems, has established looseness of the hanging tracks, and ultimately led to barn door failures.
Many barn door carriers only have a top roller and rely upon a bar or part of metal to help keep the doorway from lifting from the hanging track. Even more sophisticated systems may have both a high and bottom roller to limit the movement in the door if the door is inadvertently pushed up by usage. Most wooden or metal barn door hardware sets need a slot cut into the foot of the doorway in order that a flat plate, screw or t shaped part of metal can keep the doorway from swinging diagonally away from the opening when used. Glass barn doors usually have L shaped floor guides to direct the travel of the sliding door. Not all the barn door system has this bottom bit of hardware and some are incredibly weak.
Along with these basic components, there are also additional stop pieces, limiters, snubbers as well as other regulating pieces that retain the door on the hanging rod or bar stock, depending upon the program, manufacturer, and form of the doorway hardware. Some barn doors are simply glass sheets. These doors are generally tempered or made of laminated safety glass. Moving doors manufactured from glass can spontaneously shatter due to stresses imparted to the glass as soon as when manufactured. Glass doors employed for these otrwje door installations are as with other glass doors. They can be afflicted with previous use, impact from vacuums or other normal operational conditions. Sometimes holes or slots prepared inside the glass that are utilized to hang the doors become stressed as well as the door shatters unexpectedly. Employing a sliding glass door comes along with increased chance of failure as it is a moving bit of glass. Glass is usually not as resilient to stresses as a solid wood or perhaps a metal door and increases the chance of injury.